【Industry Pain Points: The "Efficiency Dilemma" of Foundry Backend】
The foundry industry currently faces a "triple contradiction": the clash between manual grinding costs exceeding 30% and a shortage of young labor; the conflict between high-mix, low-volume production and inefficient equipment changeovers; and the tension between rising environmental standards and excessive pollution from traditional equipment. Neview Automatic offers an escape route with its four technological advantages: Flexibility, Rigidity, Intelligence, and Environmental Performance.
【First Key: 8-Axis Motion - Flexibility for High-Mix Production】
Neview's unique 8-axis, 7-axis simultaneous motion structure (e.g., DR-600D) offers greater flexibility than traditional 5-axis, 4-axis machines: it can perform continuous curve path machining, while 5-axis machines are limited to straight lines, diagonals, and arcs; it covers compatibility for 80% of customer product types, far exceeding the 40% coverage of 5-axis machines; maximum compatible product weight reaches 200kg, 5 times that of typical 5-axis machines. After adopting this equipment, an automotive die-caster reduced changeover costs by 60% and multi-product switching time from 4 hours to 1 hour.
【Second Key: Ultra-High Rigidity - Conquering High-Strength Materials】
For high-strength materials like cast iron and cast steel, Neview equipment breaks processing bottlenecks with dual advantages of Rigidity + Load Capacity. The DR-750B model features both a worktable and robotic arm meeting 200kg-class loads. Measured force during cutting/grinding large gates exceeded 165kg. Combined with reinforced reducer and arm designs, its comprehensive rigidity exceeds 400kg, ensuring effective grinding of large workpieces. In contrast, traditional robotic grinding systems suffer >30% lower large gate grinding completion rates due to insufficient arm rigidity.
【Third Key: AI Intelligence - Making Casting "Deviation" Obsolete】
Neview deeply integrates AI vision with displacement compensation technology: 3D vision identifies workpiece topography, displacement sensors detect deviation values, and the system automatically corrects the grinding path for "adaptive grinding." A diesel engine block producer using this technology saw scrap rates due to casting deformation drop from 15% to 3%, and manual inspection costs reduced by 40%. Additionally, its AI sorting system supports random bin picking with a gripping cycle time of only 10 seconds, ideal for the harsh, high-volume environment of foundry backend output.
【Fourth Key: Fully Sealed Protection - Defining New Environmental Standards】
Regarding environmental and safety performance, Neview equipment adopts a fully sealed robot structure, double-layer protective steel plates, triple safety protection, and dust/noise reduction systems, meeting workshop 5S standards. Compared to the open structure of traditional equipment, it reduces dust emissions by 80%, controls noise below 85 dB, and minimizes safety accident risks to industry lows through electrical door locks and light curtain protection.
【Industry Outlook: From "Equipment Supplier" to "Ecosystem Builder"】
As the foundry industry transitions towards "digital factories," Neview Automatic is evolving from a single-equipment provider to a holistic solution service provider. Its intelligent logistics and warehousing system offers a maximum payload of 2000kg and X-axis travel of 300 meters, enabling efficient utilization of plant vertical space. Its line feeding system, combined with 2D/3D vision, supports random placement and automatic sorting of large-batch workpieces, propelling the foundry backend towards "unmanned production."
"New Breakthroughs, Exploring the Unknown" – Riding the wave of industrial automation, Neview wields technological innovation as its sword, cracking the efficiency ceiling of the foundry industry and leading it towards an intelligent, green future at full speed.