Automatic Intelligent Production Line for Workpiece Tray Pre-staging

Main Configuration

KUKA Robot +Dual workbench loading and unloading +peripheral protection +gripper base, etc

Key Parameters

Product Overview
The Pallet Pre-Arrangement System, engineered by Neview Automatic, is an automated feeding module designed for high-volume grinding of small workpieces. Integrating KUKA robots, dual-station I/O mechanisms, and vision positioning, it achieves precise pre-arrangement and automatic feeding from pallets to grinding equipment. Supporting a "one-operator-multi-machine" mode, it seamlessly interfaces with DR/MR-series grinding systems, significantly boosting productivity for small components. Ideal for scaled production in automotive parts, electronics, and related industries.

Core Technical Advantages

1. Dual-Station High-Efficiency I/O
   • Dual-station pallet exchange enables simultaneous "loading - pre-arrangement - grinding" operations. Feeding and grinding cycles fully overlap, increasing equipment utilization >90%.
   • Automatic pallet positioning ensures ±0.1mm repeat accuracy for consistent workpiece alignment.
2. Precision KUKA Robot Grasping
   • 210kg-payload KUKA robot with adaptive grippers delivers high-speed precision handling (1.5m/s), suitable for workpieces ≤60kg.
   • 7-axis synchronized motion enables complex-angle grasping and interference-free retrieval from deep pallet layers.
3. Vision Positioning & Pre-Arrangement Algorithm
   • 2D vision system rapidly locates workpieces on pallets. AI algorithms generate optimal pre-arrangement paths, improving efficiency 4x vs. manual operations.
   • Supports mixed-model pre-arrangement. Model-based auto-adjustment enables changeovers ≤10 minutes.
4. One-Operator-Multi-Machine Management
   • Single system interfaces with 3-5 grinding units simultaneously. Intelligent scheduling optimizes feeding sequences, enabling lean production with 60% labor cost reduction.

Typical Application Scenarios
• Automotive: Batch pre-arrangement for small iron/aluminum parts (brake calipers, clutch housings).
• Electronics: Automated grinding lines for small metal components (heat sinks, enclosures).
• Medical Devices: High-precision pre-arrangement and grinding of small aluminum instruments.

Compatible Workpiece Specifications
• Small regular-shaped parts ≤60kg;
• Disc/housing components within 300×300×200mm (L×W×H);
• High-volume production demand ≥50,000 units/year.

Innovation Highlights

1. Intelligent Pre-Arrangement Path Planning
   Proprietary genetic algorithm optimizes sequencing, reducing robot idle travel by 30% while preventing collisions and enhancing efficiency/safety.
2. Smart Pallet Inventory Monitoring
   Vision-based workpiece counting triggers automatic replenishment alerts and synchronizes grinding cycles for intelligent line coordination.

Standard Configuration
• KUKA robot + 210kg payload adaptive gripper;
• Dual-station pallet exchange mechanism;
• 2D vision recognition system with lighting;
• Intelligent scheduling control system with HMI.