Automatic Intelligent Production Line for Workpiece Pick and Place

Main Configuration

KUKA Robot + 8-meter conveyor +2D vision system +peripheral protection +gripper base, etc

Key Parameters

Product Overview

Core Technical Advantages

1. 8-meter Intelligent Conveyor Design
   • The long-distance conveyor supports continuous loading, adapts to medium and large workpieces with a length ≤2.5 meters, has a maximum load-bearing capacity of 200kg, and the conveyor speed of 0.2m/s can be adjusted as needed.
   • Built-in workpiece positioning sensors monitor the workpiece position in real time to ensure precise grabbing by the robot.
2. Efficient Sorting by KUKA Robot
   • A 210kg load-bearing KUKA robot paired with a special gripper supports stable grabbing of medium and large workpieces, with a maximum grabbing speed of 1.8m/s, suitable for workpieces weighing ≤150kg.
   • Seven-axis linkage design achieves multi-angle flexible material handling, enabling interference-free grabbing of workpieces at different positions on the conveyor.
3. 2D Visual Intelligent Positioning System
   • Equipped with a high-resolution 2D visual camera, it quickly identifies the position and posture of workpieces on the conveyor, with a positioning accuracy of ±0.5mm, adapting to unordered workpieces.
   • Built-in AI algorithms automatically plan the optimal grabbing path to avoid collision interference, with a grabbing success rate ≥99%.
4. Fully Automatic Unmanned Operation
   • The entire process from workpiece loading, identification, grabbing to loading onto grinding equipment is automated, reducing manual intervention and labor intensity.
   • It collaborates in real time with grinding equipment, automatically adjusting the conveyor speed according to the grinding cycle to achieve efficient production line coordination.

Typical Application Scenarios

Suitable Workpiece Characteristics

Technical Innovation Highlights

1. Dynamic Sorting Scheduling Algorithm
   An independently developed real-time scheduling system automatically adjusts the robot grabbing strategy based on the workpiece flow on the conveyor, avoiding congestion and increasing sorting efficiency by 30%.
2. Intelligent Handling of Conveyor Abnormalities
   Through integrated monitoring by vision and sensors, it automatically identifies abnormal conditions such as workpiece stacking and tilting, and triggers alarm and emergency response mechanisms to ensure continuous production line operation.

Standard Configuration