From "Manufacturing" to "Intelligent Manufacturing": Neview Automatic's AI Tech Reshapes Foundry Backend Production Logic

【AI Tech Tackles Foundry Pain Points】

Traditional foundry production has long been constrained by issues like significant workpiece deviations, low grinding precision, and high labor costs. Neview Automatic deeply integrates AI technology into its foundry backend equipment, pioneering "Intelligent Compensation + Flexible Contour Following" technology. Its core advantages are: using displacement sensors to detect workpiece variance, with backend systems automatically correcting grinding paths to solve processing challenges caused by casting deviations; and implementing flexible grinding for easily deformable parts via current loop, position loop, and torque loop control, with parametric adjustment of contact force to suit different material requirements.

【8-Axis Motion + Ultra-High Rigidity: Groundbreaking Equipment Upgrade】

Neview's AI series equipment (e.g., DR-600D) adopts an industry-unique 8-axis, 7-axis simultaneous motion structure. With dual-arm collaborative operation, grinding coverage increases by over 30% compared to traditional equipment. Taking the DR-750AI as an example, its processing dimensions reach 750*H550mm, with a maximum workpiece weight capacity of 200kg, arm payload of 200kg, repeat positioning accuracy of ±0.02mm, and spindle power of 11kW, delivering exceptional performance in high-mix, low-volume small-to-medium part grinding scenarios.

Compared to traditional robotic grinding systems, Neview's products stand out particularly in rigidity: both workpiece load and robot payload reach 200kg. Their short, stout structure gives them rigidity equivalent to KUKA's 400kg payload robots. In contrast, traditional robotic grinding systems, due to insufficient arm rigidity, cannot guarantee effective grinding of large gates, with repeat positioning accuracy only at ±0.5~±1mm.

【Environmental & Safety: Hidden Competitive Advantages】

Aligning with Industry 4.0 and green manufacturing trends, Neview's equipment features a "Fully Sealed + Triple Protection" design. Utilizing double-layer protective steel plates, automatic electrical door locks, and loading light curtain protection, coupled with a centralized dust collection system, it ensures operator safety and meets workshop 5S management standards, far exceeding the environmental performance of traditional open grinding equipment.

【Technology Implementation: Seamless Transition from Lab to Production】

The value of AI technology ultimately manifests in productivity gains. After a certain automotive casting manufacturer introduced Neview's DR-950AI equipment, changeover time for multi-variant workpieces decreased from 2 hours (traditional equipment) to 30 minutes, grinding completion rate rose from 65% to 95%, and a single machine saved over 800,000 RMB annually in labor costs. This "Intelligent + Efficient" solution is becoming the standard choice for foundry enterprises undergoing digital transformation.