Automatic Intelligent Production Line for Workpiece Picking from Tray

Main Configuration

Customized Robot Grinding System for ultra large integrated die-casting products

Key Parameters

Product Overview
The Tote Bin Picking System, developed by Neview Automatic based on Industry 4.0 principles, is an automated production line module integrating KUKA robots, 3D vision recognition, and intelligent scheduling. It enables fully automatic grasping and transfer of workpieces from tote bins to grinding equipment. Eliminating manual loading/unloading, it seamlessly interfaces with DR-series grinding systems, significantly boosting productivity for high-volume standardized workpieces. Ideal for scaled production in automotive manufacturing, engineering machinery, and related industries.

Core Technical Advantages

1. 3D Vision Intelligent Recognition
   • Structured-light 3D cameras rapidly identify workpiece position/orientation within bins (±0.1 mm accuracy), accommodating varied placements of regular parts.
   • AI algorithms autonomously plan optimal grasping paths to prevent collisions (success rate ≥99.5%).
2. High-Efficiency KUKA Robot Grasping
   • 210kg-payload KUKA robot with custom grippers ensures rapid positioning and stable grasping (max. speed: 1.2 m/s).
   • 8-axis synchronized motion enables flexible 3D operation, adapting to bins up to 1000mm deep.
3. Fully Automated Workflow
   • Automated processes: bin conveying → workpiece recognition → grasping/transfer → grinding loading. Reduces manual intervention and labor intensity.
   • Synchronized grinding operations enable closed-loop "pick-grind-unload" production, increasing equipment utilization >85%.
4. Flexible Production Adaptability
   • Supports mixed-model production. Changeovers ≤15 minutes via gripper swaps and parameter recall.
   • Compatible with standard bins up to 1200×1200mm; customizable non-standard bin solutions available.

Typical Application Scenarios
• Automotive: Batch handling of standardized cast iron parts (engine blocks, brake discs).
• Engineering Machinery: Automated lines for medium components (gearboxes, hydraulic valves).
• Agricultural Machinery: High-volume handling/post-processing of standardized parts.

Compatible Workpiece Specifications
• Regular-shaped parts ≤200kg;
• Box-type/disc components within 1000×1000×800mm (L×W×H);
• High-volume production demand ≥100,000 units/year.

Innovation Highlights

1. Intelligent Anti-Collision Algorithm
   Proprietary dynamic obstacle avoidance monitors robot trajectory-to-bin-edge distance in real-time, automatically adjusting grasp angles to eliminate collision risks and enhance safety.
2. Smart Bin Inventory Management
   Vision-based residual workpiece counting triggers automatic replenishment alerts. Integrates with MES for intelligent material inventory control.

Standard Configuration
• KUKA robot + 210kg payload gripper;
• 3D vision recognition system (camera + lighting);
• Tote bin conveyor & positioning unit;
• Intelligent control system with HMI (Human-Machine Interface).