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Manual Grinding Disadvantages

Manual Grinding Disadvantages

  • Disadvantages of Manual Grinding and the Inevitability of Robot Replacement: A Guide to Upgrading Casting Backend
    Disadvantages of Manual Grinding and the Inevitability of Robot Replacement: A Guide to Upgrading Casting Backend
    Feb 02, 2026
    Disadvantages of Manual Grinding and the Inevitability of Robot Replacement: A Guide to Upgrading Casting Backend Manual grinding has a long history in the casting industry, but its disadvantages are becoming increasingly apparent: poor consistency, low efficiency, and high risks. Workers are exposed to dust and noise for extended periods, prone to occupational diseases, and grinding quality varies with experience, leading to high rework rates due to batch differences. NEVIEW's grinding robot series, such as the MR-950C six-axis linkage equipment, completely overturns this model. It features ultra-high rigidity and intelligent compensation, automatically detecting errors via displacement sensors to correct paths, ensuring ±0.02mm precision. Compared to manual work, robots operate 24/7 uninterrupted, boosting efficiency by four times and significantly reducing operational costs. In industry development, with digital transformation, manual grinding is being phased out. NEVIEW's AI-specific fixtures simplify structures, reduce constraints, and allow new products to adapt without reprogramming, speeding up launch cycles. Clients like China FAW and Dongfeng Motor have adopted our systems, achieving environmental upgrades and maximum value. Embrace the robot era with NEVIEW's customized services, covering everything from cast iron to cast steel. Visit www.neviewgrinder.com to download the upgrade guide and start your smart manufacturing journey.
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  • Analysis of Pain Points in Casting and Die-Casting Industries: Why Automated Grinding Solutions Are Essential
    Analysis of Pain Points in Casting and Die-Casting Industries: Why Automated Grinding Solutions Are Essential
    Feb 02, 2026
    Analysis of Pain Points in Casting and Die-Casting Industries: Why Automated Grinding Solutions Are Essential The casting and die-casting industries are facing multiple challenges: labor shortages, environmental pollution, and quality instability are the primary pain points. Traditional manual grinding relies on skilled workers, but with an aging population, recruitment difficulties have become the norm. At the same time, manual operations easily cause dust dispersion, endangering workers' health and failing to meet increasingly stringent environmental regulations. In the die-casting field, especially for products from large die-casting machines over 6000 tons, post-processing is complex, and manual grinding precision is hard to guarantee, often resulting in surface defects or dimensional deviations that affect downstream assembly. NEVIEW Automation addresses these pain points with integrated die-casting grinding systems, such as customized equipment supporting Φ2300*H800 processing sizes, equipped with floating and rigid spindles for efficient polishing. Compared to manual work, NEVIEW's AI sorting and grinding technology enables unordered grabbing of workpieces, automatic programming without teaching, saving fixture costs by over 30%. This not only resolves labor shortages but also enhances compatibility for various materials like cast iron, cast aluminum, and cast steel. Industry data shows that automation can increase production efficiency by 50% and reduce defect rates by 20%. In the face of industry development, automation is an inevitable trend. NEVIEW offers full-chain solutions from logistics warehousing to intelligent compensation, helping enterprises reduce costs and enhance competitiveness. Explore www.neviewgrinder.com for professional consultations to resolve your industry pain points.
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